Cutting is the first step in material analysis. The choice of cutting machine and cutting blade must conform to the geometric size and material characteristics of the sample. Perfect metallographic cutting should avoid thermal damage and deformation of the tissue while maintaining the necessary accuracy and speed.
The quality of the cutting may affect the final result, so how to choose a metallographic cutting machine is particularly important. Due to the different requirements of metallographic sample preparation, there are certain requirements for the feeding direction, clamping direction, feeding speed and cooling method when cutting samples. Hence the various forms of cutting machines designed for this preparation process.
There are so many types of metallographic cutting machines on the market that it is hard for metallographic friends who want to know where to start. What kind of metallographic cutting machine is more suitable for you? Trojan will take you to understand the specific functions of metallographic cutting equipment, speak with facts, and make the cutting process simple, fast and accurate.
CT-300 Manual Cut-Off Machine
- High-power motor (5.5KW) is used to make cutting more labor-saving
- Powerful motor and ergonomic cutting arm
- Large workbench and operating space
- Cast aluminum base, integrated workbench
CT-300 is an easy-to-use and powerful manual cutting machine, which can be used with Ф300mm and Ф350mm cutting discs. It can handle various workpiece shapes, sizes, and cutting of complex material samples. The simple and concise operation panel allows any operator to cut workpieces quickly and efficiently with minimal training.
Beta-400MA Automatic Cut-Off Machine
- Cast aluminum base, 304 stainless steel cover
- Use the rocker to control the YZ axis tool setting
- The X-direction platform can be moved manually to achieve one-time clamping
- Floor-standing independent water tank with large volume
- Laser tool setting device
Beta-400MA is a large manual cutting machine, suitable for cutting various metal materials, ceramics, quartz glass and petrographic samples. The equipment is equipped with a variety of fixtures, which can cut irregularly shaped workpieces, and realizes automatic/manual feed cutting (Y direction) of the worktable. The automatic chopping cutting (Z-direction) of the cutting sheet, the flexible and automatic cutting method, greatly avoids the burn of the sample.
Beta-300Pro Automatic Cut-Off Machine
- X-Y-Z three-axis linkage realizes automatic cutting, laser tool setting
- Multiple cutting modes to meet the cutting requirements of different samples
- The cutting force can be set, intelligently adjust and optimize the cutting progress according to the hardness of the material and the preset cutting force
- Standard fast T-shaped clamp, easy to clamp
- Pulse cutting, automatic speed adjustment
- Automatically judge the cutting end function
Beta-300Pro is a fully automatic vertical metallographic cutting machine. Using advanced intelligent control technology, touch screen operation in the whole process. With three-axis industrial rocker and laser positioning, a larger cutting table is easy to operate. Integrating various cutting methods and techniques, it can obtain excellent cutting surfaces even for heavy-duty cutting of large-section styles. With its intelligent cutting mode, the highest level of repeatability can be obtained.
LC-300 Diamond Wire Cutting Machine
- One-piece fuselage structure, the fuselage is made of high-strength cast iron base
- The X and Y axes adopt imported high-precision linear guides and high-precision ball screws
- In view of the phenomenon that high-speed movement is prone to resonance, the equipment adopts a counterweight tightening method to avoid the occurrence of resonance
- The wire drum is made of polyurethane material, which is durable and wear-resistant
- The overall use of fully enclosed environmental protection protection device, new splash-proof design
LC-300 diamond wire cutting machine uses the reciprocating motion of the diamond wire, uses the cutting fluid as the medium, and under the control of the numerical control system, the X-Y axis of the worktable moves along the predetermined trajectory, and uses the diamond wire for precision cutting! It is suitable for processing all kinds of fine materials with high precision, high efficiency and low loss, especially suitable for various types of precision semiconductors, electronic circuits and optical glass, optoelectronic ceramics, single crystal silicon, polycrystalline silicon and other fragile materials that require continuous cutting of multiple chips.
CT-250 Manual Cut-Off Machine
- Manual cutting, easy to operate
- Omron safety low voltage control electronic switch, safe and reliable
- Super large observation window, combined with high-brightness lighting system, convenient for observing the cutting process
- The super cooling system ensures that the workpiece will not be burned when cutting
- Equipped with an independent cooling water tank and filter to facilitate the collection of residues and waste
CT-250S/CT-250V is a manual grinding wheel cutting machine, which is designed according to the principle of safety and environmental protection. It is equipped with a safety lock and an emergency stop button to ensure safe operation. It adopts WEG high-grade waterproof motor, ergonomic cutting handle, and simple control panel.
TableCUT-200 Automatic Precision Cut-Off Machine
- Cutting speed precisely adjustable from 0.01-5mm/s is
- Cutting disc speed adjustable from 500 to 3000rpm
- Laser tool setting, fast fixing and clamping of samples
- Empty automatic fast tool setting, saving cutting time
- Wet and dry cutting, hidden cooling system
- Manual integration makes cutting easier
- Four cutting modes are optional: constant speed cutting, pulse cutting, automatic speed regulation, manual mode
TableCUT-200 is a manual precision cutting machine equipped with a variety of fixtures to cut irregularly shaped workpieces. It is suitable for manual precision cutting of various metal materials, PCB circuit boards, semiconductors, crystals, ceramics, quartz glass and petrographic samples.
CT - 2300 Manual Table Cut-Off Machine
- Optional dry or wet cutting mode
- T-slot clamping device, easy fixture installation
- Fully transparent high-strength upper cover, easy to observe the cutting process
- Speed 200-3000 rpm adjustable
CT-2300 is a simple desktop manual flat cutting machine. Widely used in the cutting of PCB boards, semiconductor components, wafer ceramics, quartz glass and petrographic samples.